PowerTec OMRG25204 manuals

Powertec OMRG25204 User Manual (164 pages)

Brand: Powertec | Category: Engine | Size: 2.17 MB |

English

Table of contents

PowerTech

1

4.5 L and 6.8 L

1

Non-Certified and

1

Tier 1 Certified

1

OEM Diesel Engines

1

Introduction

2

Engine Owner

4

POWERTECH

5

Contents

7

Record Engine Serial Number

10

Engine Option Codes

11

Record Keeping

13

Recognize Safety Information

14

Understand Signal Words

14

Follow Safety Instructions

14

Replace Safety Signs

15

Prevent Machine Runaway

15

Prepare for Emergencies

16

Handle Starting Fluid Safely

16

Service Machines Safely

17

Wear Protective Clothing

17

Protect Against Noise

17

Rotating Drivelines

18

Practice Safe Maintenance

19

Work In Ventilated Area

19

Avoid High-Pressure Fluids

20

Service Cooling System Safely

21

Install Fan Guards

22

Avoid Hot Parts

22

Avoid Harmful Asbestos Dust

23

Prevent Battery Explosions

23

Handling Batteries Safely

24

Use Proper Lifting Equipment

25

Use Proper Tools

25

Dispose of Waste Properly

26

Diesel Fuel

27

Lubricity of Diesel Fuel

27

Testing Diesel Fuel

28

Bio-Diesel Fuel

29

Aviation (Jet) Fuels

30

Burner Fuels

30

DX,FUEL10 –19–16DEC05–1/2

31

Diesel Engine Break-In Oil

32

Diesel Engine Oil

33

Mixing of Lubricants

34

OILSCANand COOLSCAN

35

Lubricant Storage

36

Oil Filters

36

DX,GREA1 –19–07NOV03–1/1

37

Diesel Engine Coolant

38

DX,COOL3 –19–27OCT05–2/2

39

DX,COOL11 –19–19DEC03–1/1

39

Additives

40

DX,COOL7 –19–19DEC03–2/2

41

DX,COOL4 –19–07NOV03–1/1

41

Testing Diesel Engine Coolant

43

Disposing of Coolant

44

Engine Operating Guidelines

45

America)

48

Engine Break-In Service

50

A—Coolant Temperature Gauge

52

Starting the Engine

54

Warming Engine

56

Normal Engine Operation

57

Cold Weather Operation

58

Changing Engine Speed

59

Avoid Excessive Engine Idling

59

Stopping the Engine

60

Lubrication and Maintenance

63

Daily Prestarting Checks

68

High-Pressure Fluids

69

Fill Radiator

69

Priming At Fuel Supply Pump

70

A—Dust Unloader Valve

71

B—Air Restriction Indicator

71

Servicing Fire Extinguisher

72

Oil Filter

73

Oil Pan Drain Plug

73

Removing Oil Filter Element

74

Checking Engine Mounts

75

Servicing Battery

76

Sulfuric Acid

77

Check Belt Tension

78

Adjust Belt Tension

78

Belt Tension Tool

79

Scribe Reference Mark

80

Cleaning Crankcase Vent Tube

81

Checking Air Intake System

82

Fuel Filter

83

Cast Stops

87

Marks on Tensioner

88

Align Marks

88

Checking Engine Speeds

89

Connections

89

Checking Cooling System

90

Radiator Coolant Check

91

Test Radiator Cap

93

Test Cooling System

93

Generator Set Engines

94

DENSO In-Line Injection Pump

95

(6-Cylinder Engine Only)

96

Radiator Cap

97

Engine Block Drain Valve

98

Specification

99

High Pressure Fluids

100

Thermostat Cover

100

Continued on next page

101

Installing Thermostat Cover

102

Thermostat Cover Seal

102

Cover-To-Coolant Pump Tube

102

Flywheel Housing Timing Holes

103

Adjusting Valves

104

RG4776 –UN–31OCT97

105

RG4777 –UN–31OCT97

105

Service as Required

106

Adding Coolant

107

Wing Nut and Primary Element

109

Dust Unloader Valve

109

Troubleshooting Section

114

Bleeding the Fuel System

116

Troubleshooting

120

Engine Troubleshooting

126

Engine Storage Guidelines

133

Specifications

136

Daily (Prestarting) Service

152

250 Hour/6 Month Service

153

500 Hour/12 Month Service

154

2000 Hour/24 Month Service

155

Emission System Warranty

157

Technical Information

158

DX,SERVLIT –19–31JUL03–2/2

159

Page Page

161

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