Powertec Regenerative Brushless DC Motor Control 1000AR User Manual Page 1

Model 1000AR Regenerative Brushless DC Motor Control INSTALLATION AND OPERATION INSTRUCTION MANUAL JUNE, 2001

Model 1000AR Installation and Operation Manual PAGE 9 OFFICIAL 6/4/2001 INSTALLATION Underwriter’s Laboratories® requires this notice for UL®

Page 10 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec MODEL 1000AR DIMENSIONS CHASSIS UNITS

Model 1000AR Installation and Operation Manual PAGE 11 OFFICIAL 6/4/2001 HOW DO I … PHYSICALLY INSTALL THE MODEL 1000AR DRIVE? Use of the Mode

Page 12 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec NOMINAL AC LINE VOLTAGE HORSE-POWER

Model 1000AR Installation and Operation Manual PAGE 13 OFFICIAL 6/4/2001 HOW DO I … CONNECT AC POWER TO THE 1000AR DRIVE? Standard Model 1000A

Page 14 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec MODEL 1000AR FUSE BOARD Model 1000AR O

Model 1000AR Installation and Operation Manual PAGE 15 OFFICIAL 6/4/2001 HOW DO I … CONNECT THE MOTOR TO THE 1000AR DRIVE? We ship every drive

Page 16 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec REGENERATIVE RESISTORS Regenerative mot

Model 1000AR Installation and Operation Manual PAGE 17 OFFICIAL 6/4/2001 HOW DO I … CONNECT THE REGENERATIVE RESISTORS TO THE MODEL 1000AR? A

Page 18 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec CONTACTOR SPECIFICATIONS If you w

Model 1000AR Installation and Operation Manual PAGE 1 OFFICIAL 6/4/2001 INTRODUCTION WHAT IS A GENESIS SERIES BRUSHLESS DC DRIVE ? The GENESIS

Model 1000AR Installation and Operation Manual PAGE 19 OFFICIAL 6/4/2001 HOW DO I … CONNECT AN OUTPUT CONTACTOR? You may use an output contact

Page 20 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec MODEL 1000AR CONTROL CONNECTIONS MOTOR

Model 1000AR Installation and Operation Manual PAGE 21 OFFICIAL 6/4/2001 HOW DO I … CONNECT STANDARD CONTROL CIRCUITS? If you are using an out

Page 22 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec TERMINAL DESCRIPTIONS - MODEL 1000AR T

Model 1000AR Installation and Operation Manual PAGE 23 OFFICIAL 6/4/2001 The RUN relay contact at TB2 terminals 7 and 8 is a dry contact rated

Page 24 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec PLC INTERFACE The interface of the Mod

Model 1000AR Installation and Operation Manual PAGE 25 OFFICIAL 6/4/2001 HOW DO I … CONNECT AN ANALOG SPEED REFERENCE? The analog speed refere

Page 26 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec DIGITAL MODE NOTES Since the Brushless

Model 1000AR Installation and Operation Manual PAGE 27 OFFICIAL 6/4/2001 HOW DO I … CONNECT A DIGITAL SPEED REFERENCE? Apply +24VDC to TB1 ter

Page 28 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec ANALOG VERSUS DIGITAL OPERATION The ch

Page 2 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec SPECIFICATIONS Environmental ALTITUDE :

Model 1000AR Installation and Operation Manual PAGE 29 OFFICIAL 6/4/2001 HOW DO I … CONNECT A DIGIMAX®? The DIGIMAX® is a crystal-based Speed

Page 30 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec Output TerminalsWarning:Do Not ConnectI

Model 1000AR Installation and Operation Manual PAGE 31 OFFICIAL 6/4/2001 INSTALLATION CHECKLIST Is the Model 1000AR securely mounted in a

Page 32 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec BUS CONNECTIONS ARE ONTHE CAPACITO

Model 1000AR Installation and Operation Manual PAGE 33 OFFICIAL 6/4/2001 WHAT HAPPENS WHEN I … APPLY POWER TO THE MODEL 1000AR ? When you appl

Page 34 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec JUMPERS CURRENT CONTROLLER BOARD 141-10

Model 1000AR Installation and Operation Manual PAGE 35 OFFICIAL 6/4/2001 WHAT HAPPENS WHEN I … GIVE THE START COMMAND TO THE MODEL 1000 ? Befor

Page 36 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec LED INDICATORS CURRENT CONTROLLER BOARD

Model 1000AR Installation and Operation Manual PAGE 37 OFFICIAL 6/4/2001 WHAT HAPPENS WHEN I … GIVE THE SPEED COMMAND TO THE MODEL 1000AR ? On

Page 38 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec LED INDICATORS SPEED CONTROLLER BOARD 1

Model 1000AR Installation and Operation Manual PAGE 3 OFFICIAL 6/4/2001 REGENERATIVE VERSUS NON-REGENERATIVE OPERATION Traditional AC induction

Model 1000AR Installation and Operation Manual PAGE 39 OFFICIAL 6/4/2001 WHAT HAPPENS WHEN I … SLOW DOWN OR OVERHAUL THE MODEL 1000AR ? Since

Page 40 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec ADJUSTMENTS CCW = Counter-ClockWise pos

Model 1000AR Installation and Operation Manual PAGE 41 OFFICIAL 6/4/2001 WHAT HAPPENS WHEN I … MAKE AN ADJUSTMENT ON THE MODEL 1000AR ? Once t

Page 42 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec BROWNBROWNREDBLACKORANGEREDBLACKYELLOW

Model 1000AR Installation and Operation Manual PAGE 43 OFFICIAL 6/4/2001 TROUBLESHOOTING THE MODEL 1000AR DRIVE Troubleshooting of the Model 1

Page 44 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec TRANSISTOR MODULE STATIC TEST Equipme

Model 1000AR Installation and Operation Manual PAGE 45 OFFICIAL 6/4/2001 POWERTEC Model 1000AR Drive Start Up and Troubleshooting ChartNOTE: Th

Page 46 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec DIODE BRIDGE TEST Equipment : A Digit

Model 1000AR Installation and Operation Manual PAGE 47 OFFICIAL 6/4/2001 POWERTEC Model 1000AR Drive Start Up and Troubleshooting ChartNOTE: Th

Page 48 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec MOTOR ENCODER CONNECTIONS

Page 4 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec MODEL 1000AR STANDARD CONNECTIONS POW

Model 1000AR Installation and Operation Manual PAGE 49 OFFICIAL 6/4/2001 POWERTEC Model 1000AR Drive Start Up and Troubleshooting ChartNOTE: Th

Page 50 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec IOC TESTS: An Instantaneous Over Curre

Model 1000AR Installation and Operation Manual PAGE 51 OFFICIAL 6/4/2001 POWERTEC Model 1000AR Drive Start Up and Troubleshooting ChartNOTE: Th

Page 52 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec BLOCK DIAGRAM - - SPEED CONTROLLER AN

Model 1000AR Installation and Operation Manual PAGE 53 OFFICIAL 6/4/2001 POWERTEC Model 1000AR Drive Start Up and Troubleshooting ChartNOTE: Th

Page 54 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec DRIVER BOARD LAYOUT AND CONNECTIONS

Model 1000AR Installation and Operation Manual PAGE 55 OFFICIAL 6/4/2001 POWERTEC Model 1000AR Drive Start Up and Troubleshooting ChartNOTE: Th

Page 56 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec

Model 1000AR Installation and Operation Manual PAGE 5 OFFICIAL 6/4/2001 QUICK START Follow these steps to quickly set up and operate the Model

Page 6 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec REFERENCE PAGES Specifications...

Model 1000AR Installation and Operation Manual PAGE 7 OFFICIAL 6/4/2001 TABLE OF CONTENTS INTRODUCTION....

Page 8 Model 1000AR Installation and Operation Manual 6/4/2001 © copyright 1997 by Powertec